Industrial AI · Agent-native simulation · Generative engineering

Engineering becomesa living loop

At a pivotal junction in engineering history, MZ Lab is building the industrial AI, agent-native simulation and generative design systems that will transform how products are imagined, verified and realized.

30+years shaping industrial CAE
2025U.S. National Academy of Engineering
01→∞one pilot, full lifecycle ambition
Simulation, optimization and manufacturing converging around an engineered component
From physics through intelligence to realized products

Engineering is entering its next foundational era

The change now underway may prove as consequential as the arrival of calculus or the computer. Engineering has advanced through successive ways of knowing and creating: craft experience, mathematical abstraction, computational simulation—and now intelligence that can reason, generate and act with us.

01

CRAFT · 经验技艺

Make, observe, refine

Knowledge lived in people, materials and physical prototypes.

02

MATHEMATICS · 数学建模

Describe and predict

Calculus and analytical models made engineering laws explicit.

03

SIMULATION · 数值仿真

Compute before building

Digital experiments let us test complex systems before committing matter.

04 · NOW

INTELLIGENCE · 智能共创

Generate, reason, act

Physics-grounded AI and agents become active collaborators across the lifecycle.

From verifying human ideas to co-creating designs from first principles

Lead the transformation at the wave-front

We are building the scientific foundations, agent-native simulation software, industrial AI systems and generative design methods that move engineering beyond ‘draw first, test later.’ The engineer becomes an active creator—setting intent, encoding values and constraints, and working with algorithms to discover solutions that neither could reach alone.

We do not see AI as an assistant added to engineering. We see it as a new engineering medium.

A system that learns across the product lifecycle

The laboratory is organized around one continuous exchange: engineering knowledge defines intent; agents assemble and operate trusted tools; simulation exposes physical truth; generative design creates alternatives; manufacturing returns evidence. Each cycle improves the next.

01

Understand

Requirements, standards, product knowledge and engineering intent become structured context.

Output: a trusted problem definition
02

Simulate

Agent-native workflows assemble models, solvers, data and verification into reproducible evidence.

Output: physical evidence
03

Generate

Optimization explores topology, geometry, materials, systems and uncertainty—not just one shape.

Output: design candidates
04

Realize & learn

DFM, costing, tooling, production and quality close the loop with measured outcomes.

Output: delivery and new evidence

Our research, in deliberate order

The priorities are not separate departments. Industrial AI leads; agent-native simulation provides the dependable computational substrate; generative design turns both into new products.

01

LEAD FOCUS

Industrial AI

We build AI systems that reason with engineering knowledge, operate validated software, preserve evidence, and support accountable decisions across product development.

  • Domain agents
  • Industrial knowledge systems
  • Human-gated autonomy
  • Enterprise deployment
Physics simulation integrated with artificial intelligence
02

COMPUTATIONAL FOUNDATION

Next-generation simulation software—native to agentic workflows

Instead of wrapping yesterday’s interfaces with a chatbot, we rethink simulation architecture for tool discovery, structured intent, composable solvers, automatic verification and transparent provenance.

  • Multiphysics simulation
  • Scalable solvers
  • Reproducible workflows
  • Open interoperability
Large-scale engineering software and computational simulation
03

CREATIVE ENGINE

Simulation-driven generative design

We connect concept generation to verified, manufacturable finalization through topology, shape, sizing and multidisciplinary optimization—under real physics, uncertainty and process constraints.

  • Topology & shape
  • Multidisciplinary optimization
  • Design under uncertainty
  • Manufacturable finalization
Airbus A380 leading-edge rib topology optimization and optimized rib family
A380 leading-edge ribs · reported 500 kg aircraft weight saving

Build the foundation. Prove one engineering loop. Expand with discipline

Injection-mold engineering is our first industrial proving ground. The platform is now in place; current work focuses on controlled mold-flow execution and result interpretation, followed by drawing generation, 3D mold design and DFM—then extension upstream into product design and development.

FOUNDATION ONLINE

Manufacturing AI Platform

A shared agentic foundation coordinates engineering context, specialist tools, workflow state, evidence and human review.

  • Shared contextGeometry, process assumptions and project evidence
  • Tool orchestrationControlled calls into engineering software
  • Reviewable evidenceTraceable outputs and explicit human gates

From the first working loop to a broader design system

Progress is staged by engineering evidence—not by feature count.

01IN DEVELOPMENT

Mold-flow analysis agent

The first end-to-end engineering loop turns a simulation tool into a controlled, inspectable workflow.

  • Moldflow workflow invocation
  • Simulation execution and state tracking
  • Result extraction, interpretation and review
02

NEXT

2D drawing agent

Engineering drawing generation and standards-based processing.

03

NEXT

3D mold-design agent

Design capability developed progressively around representative mold structures.

04

NEXT

DFM agent

Product-geometry analysis and systematic manufacturability checks.

Current state · Foundation complete; mold-flow workflow under active development; design and DFM capabilities staged next.

From mold agents to manufacturing intelligence

Replicate proven methods, compound real engineering experience and train an industrial LLM grounded in manufacturing—not a generic model looking in from the outside.

01

STARTING POINT

Begin with mold engineering

Build repeatable agent workflows around a tightly connected engineering domain, then validate them against real projects and expert review.

Injection mold and formed component with overlaid engineering simulation fields
Mold engineering · geometry, process and simulation in one loop
  • DFMManufacturability checks
  • Mold design3D engineering workflows
  • Mold-flow analysisSimulation and interpretation
  • 2D drawingsStandards-based delivery
02

REPLICATE & EXPAND

Extend across manufacturing

Transfer the working pattern into adjacent processes while preserving each domain's physics, tools and decision logic.

Sheet-forming simulation from initial configuration to formed blank NUMISHEET forming-limit and geometry validation results
Sheet forming · simulation and validation evidence

STAMPING

Process to formed part

  • Process design
  • Forming simulation
  • Springback & defect diagnosis

CASTING

Flow to sound casting

  • Gating-system design
  • Casting simulation
  • Defect diagnosis

Then onward to more manufacturing domains.

03

COMPOUND INTELLIGENCE

Grow an Industrial LLM through engineering work

Every workflow becomes a learning surface: engineering sources enter with provenance, expert actions become reusable trajectories, and validated outcomes strengthen the next decision.

INDUSTRIALLLMManufacturing-grounded

ENGINEERING SOURCES

  • Databases & tables
  • Process documents
  • CAD
  • CAE & simulation
  • Equipment & IoT

COMPOUNDED ASSETS

  • Engineering knowledge
  • Industrial data
  • Success & failure cases

LEARNED TRAJECTORIES

  • Decision trajectories
  • Tool-calling trajectories
Understands industrial knowledge Understands engineering workflows Knows how to use engineering tools

A new simulation stack for engineering autonomy

Trust comes from architecture: agents must know what tools can do, how evidence was created, when a result is invalid, and where a human must decide.

03

DECISION LAYER

Industrial agents

Role-specific reasoning, shared project memory, human gates and enterprise coordination.

02

ORCHESTRATION LAYER

Engineering workflow fabric

Structured intent, tool routing, workflow state, model/data lineage and automatic verification.

01

PHYSICS LAYER

Open, scalable simulation & optimization

Modern C++ parallel architecture, solver interoperability, Python/Julia access, sensitivities and optimization.

Engineering Evidence Workbench

ENGINEERING INTENT

Assess fill balance and warpage risk for the latest geometry. Preserve every assumption and simulation artifact for review.
MODEL LINEAGETraceable
SIMULATIONControlled
HUMAN GATEReview ready

Conversation is only the surface. Evidence is the product

An engineer should be able to ask for an outcome in domain language, inspect the assumptions, open the generated model, challenge the result and reproduce the complete path. That requires deeper software change than a chat overlay.

Generative design is a process, not a picture

The research challenge is to carry a promising concept through all the difficult transitions: topology to geometry, idealized physics to real loads, continuous material to discrete parts, performance to robustness, and analysis to manufacturing.

01Explore

Topology, architecture, material and system alternatives.

02Verify

Multiphysics, uncertainty, failure, robustness and sensitivity.

03Realize

Geometry reconstruction, process constraints, tooling and production.

RENAULT TRUCKS × ALTAIR SIMULATION-DRIVEN DESIGN SHOWCASE

“Additive manufacturing frees us from constraints, unleashing and inspiring engineers’ creativity.”

Damien Lemasson Project Manager · Renault Trucks, France
Video courtesy of Renault Trucks and Altair · Source: Altair ATC presentation

Ideas that left the page

The laboratory’s direction is grounded in a long record of methods translated into aircraft structures, production software and experimentally tested manufacturing workflows.

Airbus A380 leading-edge rib topology optimization sequence

AIRCRAFT STRUCTURES · AIRBUS A380

Topology optimization at aircraft scale

A widely cited Altair–Airbus application used topology optimization to redesign a family of A380 leading-edge ribs. The historical case reports a 500 kg aircraft weight saving and shows what simulation-driven generative design means in practice: one method, repeated across a real structural system, carried into an aerospace program.

500 kgreported aircraft weight saving
Rib familynot a one-off demonstration
Industrymethod → system → program
Historical image source: Altair publication.
Airbus A380 wing structure in a production environment

FROM OPTIMIZATION TO PRODUCTION

Engineering translation is the real test

Aircraft-scale impact requires more than an elegant optimum: model credibility, design reconstruction, certification constraints, software reliability and production integration all have to work together.

Boeing 787 Optimization Center reference with aircraft structural-optimization imagery

BOEING 787 · OPTIMIZATION CENTER

Optimization became part of the aircraft design process

At Boeing’s 787 Optimization Center, optimization was embedded into the aircraft design workflow rather than treated as a late specialist study. Structural analysis, mathematical search and multidisciplinary program constraints were brought together to explore the design space systematically—an early proof of the simulation-driven engineering model the lab is extending today.

Historical case material: Boeing / Altair presentation.

From optimization foundations to industrial software—and now to agentic engineering

Foundational topology and shape optimization

The COC algorithm connected topological, geometrical and generalized shape optimization.

Design control and integrated realization

Minimum-member control and the integration of topology, sizing and shape made optimization more practical.

Industrial CAE at global scale

Leadership across OptiStruct, HyperStudy, Radioss and the wider simulation–digital-twin–AI ecosystem.

Industrial AI as an engineering system

A new platform joins domain knowledge, agentic workflows, simulation, optimization and enterprise delivery.

Professor Ming Zhou
Ming ZhouUniversity Chair Professor, Dean, School of Engineering, EIT

Scientific depth. Software discipline. Industrial judgment

MZ Lab is led by Professor Ming Zhou, University Chair Professor and Dean of the School of Engineering at EIT, and a member of the U.S. National Academy of Engineering.

MZ Lab is an interdisciplinary team advancing simulation-driven generative engineering across mechanics, applied mathematics, numerical computing, manufacturing, software engineering and artificial intelligence. Researchers and engineers work side by side so that new methods can be tested, implemented and translated into useful engineering systems.

Computational mechanics Optimization algorithms Industrial software Manufacturing simulation Agentic AI Technology translation
View Ming Zhou’s profile →

Work in motion

Selected activities connecting simulation, AI, engineering education and industrial practice.

INDUSTRIAL PILOT

Agentic AI for injection-mold engineering moves from platform foundation to a working simulation loop

The current pilot controls mold-flow execution, result extraction and engineering review; drawing generation, 3D mold design and DFM follow next.

PUBLIC DIALOGUE

Engineering technology across eras: a conversation with young researchers

Professor Zhou joined an EIT dialogue on curiosity, open thinking and the enduring questions behind research.

Read at EIT ↗

SIMULATION TECHNOLOGY

AI empowerment and digital twins for intelligent high-end equipment design

At the Simulation Technology Application Conference, Professor Zhou addressed the convergence of aerospace CAE, high-performance computing and intelligent design.

Read at EIT ↗

Build the loop with us

We welcome doctoral students, postdoctoral researchers, research faculty, software engineers and industrial partners who want to connect rigorous mechanics with AI-native engineering systems.